Printing 101

Folding Types & Panel Sizes

The common folds, what each is good for, and how to size panels so the piece folds cleanly.

Z-foldTri-fold panels

Common fold types

FoldPanelsHow it worksPanel tip (8.5 x 11 / 11 x 17)
Half (bi-fold)4Folded once in the middleEqual halves: 5.5 x 8.5 from letter
Tri-fold (letter)6Two folds; outer panels wrap in, one tucked insideFold-in panel ~1/16"–1/8" narrower: 3.6875 / 3.6875 / 3.625 on letter
Z-fold6Two folds in opposite directions, like a ZEqual panels: 3.667" each on letter
Gate fold6Two outer panels fold to meet in the centreOuter panels each ~1/16" less than half the centre panel
Double parallel8Folded in half, then in half again parallelInner two panels ~1/32"–1/16" narrower
Roll fold8+Panels roll inward one inside the nextEach inward panel ~1/16"–1/8" narrower than the last
Accordion8+Alternating folds like a fanEqual panels; 4-panel on 11 x 17 = 4.25" each
French fold8Folded in half, then in half at a right anglePrint one side; outside panels become cover and back

Panel-size tips

  • Panels that tuck inside must be smaller. If every panel is the same width, the inner panel buckles against the fold. Roll folds, tri-folds and gate folds all need this adjustment.
  • Design to the panel, not the sheet. Put guides at each fold and keep text at least 1/8" (better 1/4") away from fold lines.
  • Know which panel is the cover. On a letter tri-fold, the front cover is the far-right panel of the outside, and the narrow fold-in panel is the first one readers see when they open it.
  • Heavy paper needs scoring. Cover stocks (80 lb cover and up) should be scored before folding or the ink can crack along the fold. See our paper weights guide.
  • Check envelope fit. A letter tri-fold (3.67 x 8.5) fits a #10 envelope; a half-folded letter fits an A9 or 6 x 9.

Frequently asked questions

What is the difference between a tri-fold and a Z-fold?
Both have six panels from one sheet. A tri-fold wraps one panel inside the other, so that inside panel must be slightly narrower. A Z-fold zig-zags, so all panels can be equal.
Do I need scoring?
Yes for cover-weight paper and for any fold that crosses heavy ink coverage. Scoring makes a clean crease and stops cracking.

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